EM103
Brand: Rottler
The F103A is designed for machining smaller engine blocks used in ‘On Highway’ applications such as trucks and buses. At the same time it is a large machine capable of machining mid range size blocks up to the size of a CAT 3508 and 3412, Komatsu 170 V12, MTU 2000 V16, Cummins K38, Detroit 60, Mercedes 400 V12, etc.
All F100A machines employ an entire array of features which help maximize the productivity capabilities of the machines. Quick tooling changeover maximizes the versatility and flexibility of the machine, allowing boring and surfacing in one setup. All F100A Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the “cycle start” button is pressed, the operator is free to “walk away” and do other work while the F100A completes a block bank or main line bore unattended!
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- CNC (Computer Numerical Control) Machine using Windows Operating System and Industrial PC with Intel Processor. Precision Programming and Control thru a 15" (400mm) Computerized Touch Screen.
- Software options available for Programmable & Automated Cycles such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
- Spindle Rotation by AC Servo Motor - Infinitely Variable 0-5000 RPM - 10HP (7.5kW)
- USB flash drive for file transfer to and from computer
- Machine/Computer can operate in either inch or metric system
- 3 Axis movement by Precision Ball Screws & AC Servo Motors - Infinitely Variable
- Horizontal Movement (X Axis) - Left and Right Direction - 80" (2000mm)
- Horizontal Movement (Y Axis) - In and Out Direction - 16" (406mm)
- Vertical Movement (Z Axis) - Up and Down - 29" (736mm)
- Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
- Precision Position Display in .0001" (.002mm) Resolution.
- Electronic Handwheel for manual movement - per click: Coarse Mode .01"(.25mm) Medium Mode .001"(.01mm) Fine Mode .0001"(.002mm)
- Infinitely Variable Feedrates adjustable by handwheel during automatic cycles
- High Performance Spindle Rotation AC Brushless Servo Motor and Drive System
- Hard Chromed Precision Spindle with High Speed Angular Contact Bearings
- Fast Rapid and Jog Speeds for Reduced Cycle Time
- Automatic Workhead Tilt System for Back Clearance during Surfacing
- Air Assisted Quick Change Cutterhead Draw Bar System
- One Piece Heat Treated Mehanite Cast Iron Machine Castings
- Air Pressurized Column for Less Friction and Accurate Positioning
- Turcite Coated Slideways for Low Friction and Extended Life
- Automatic Central Lubrication System monitored by controller
- Halogen Work Light (mounted)
- Chip Guard with Adjustable Pivot Arm
- Operation, Programming and Spare Parts Manual - Digital
Machineparts
- Control: CNC Touch Screen
- Touch Screen: 381mm
- Machine Height : 3480mm
- Table - Size: 850 x 2100mm
- Table - T Slots: 3
- Travel - Horizontal (X Axis): 2000mm
- Travel - In/Out (Y Axis): 406mm
- Travel - Vertical (Z Axis): 736mm
- Travel - Spindle Nose to Table: 1273mm
- Travel - Spindle Center to Column: 648mm
- Spindle - Rotation Speed: 0 to 1000 RPM
- Spindle - Motor: 12.75 Kw
- Cylinder Bore Range (with Optional Cutterheads): 19 - 508mm
- Line Bore Range (with Optional Cutterheads): 48.5 - 216mm
- Surfacing Cutterhead Diameters: 250, 360, 460 & 570 mm
- Dimensions - Machine: 2134D x 2972W x 3490 mm H
- Dimensions - Floor Space Requirements: 2438D x 4521Wmm
- Dimensions - Shipping: 2134D x 2972W x 2261mm H
- Machine Weight: 6360 kg
- Electrical Requirement: 208-240V, 60A, 50Hz, 60Ph
- Air Requirements: 28 l/min @ 6 bar
- Paint Color Code: RAL9002 (Grey White)
