H87AXY

Standard equipment

• Special Heavy Duty Version High Production Machine that can move automatically in both X and Y axis for automatic honing offset cylinder blocks.
• Automatic Lower Crash Protection System – every time cycle start is activated, the machine will check that the stones will not interfere with lower bore before starting rotation and stroking preventing stone and stone holder damage.
• Spindle Taper with Quick Change System - change hone heads in seconds without any wrenches
• Automatic Honing Stone retract at End of Cycle – the machine will automatically retract the stones during last stroke so that the stones do not leave any scratches or marks in the bore.
• Automatic Cross Hatch Angle System –  the machine will automatically adjust parameters to programmed cross hatch angle and finish the bore to programmed angle.
• Automatic Roughing and Finishing Load Sensing System - machine controls load/pressure that the honing stones exert against the cylinder wall and reduces load during finishing cycle.
• Automatic Short Stroke and Dwell - machine detects tight area and short stroke or dwells.
• Automatic Stone Feed-out System - once hone head is positioned in the bore, the machine automatically expands stones and rotates slowly before starting hone cycle
• Automatic Plateau Finish Program - the machine automatically expands plateau stones/brushes to programmed load and counts down number of plateau strokes, then withdraws the stones/brushes and retracts the hone head to the clearance position.
• Control and programming through 15" (400mm) CNC Touch Screen Control
• Precision Display in .0001" (.002mm) resolution
• Industrial PC with Windows Operating System
• WiFi Adapter, USB Flash Drive, Video Camera and Headset
• Remote training, service and support via internet - internet connection to machine required
• Operation in either American or Metric system
• Horizontal Movement (X Axis)
• Left and Right Direction - 38" (965mm) - movement is manually on linear slideways
• Horizontal Movement (Y Axis) Front and Back Direction - 5" (127mm) - movement is on linear slideways and is powered by servo motor.
• Vertical Movement (Z Axis) Up and Down - 40" (1016mm) - movement is on linear slideways and is powered by servo motor. Special version machine with increased stroke length is available - price on application.
• Stroking System CNC SERVO Controlled High Pitch Ball Screw System
• Infinitely Variable Stroke Speed Control - Variable from 0 to 1500IPM (38m/min)
• Rapid Stroke System Acceleration - 250in/sec (6.35m/sec)
• Spindle Rotation System - CNC SERVO Controlled High Torque Spindle Rotation System - 88 ft.lbs (120NM)
• Infinitely Variable Spindle RPM Control - Variable from 0 to 200RPM
• (2) Stone Trays for up to 6 stone holder sets with built-in Dial Bore Gage Holder
• Hone Head Storage Rack for up to 5 Hone Heads
• Coolant System Large Capacity coolant tank 70 Gal (265 Liter) - tank is located under the machine on wheels and rolls out for servicing from front or rear of machine
• Magnetic system for primary filtering inside coolant tank. Magnets are removable for easy tank cleaning once tank is removed from under the machine
• Lifetime Magnetic Canister Filter System includes tools for cleaning filter.
• Replacable Cartridge Canister Filter System. Dual Gradient 50-5 Micron replacement filter cartridge keeps coolant and cabinet clean. Filter Cartridge 514-2-42C
• Machine Cabinet finished in Baked Enamel Power Coated for easy cleaning and appearance
• Operation, Programming and Spare Parts Manual - Digital
• Paint Color Code: RAL9002 (Grey White)
• Electrical requirements: 205-250V, 30A, 50/60Hz, 3Ph
• Shipping weight 3700 lbs. (1,681 kg)
• Shipping dimensions: 67 X 87 X 100" H (1702 X 2210 X 2540mmh)

Control

Rottler Software is designed with Simplicity in mind. Conversational software allows operators to quickly and easily learn and create their own programs. It takes only a few minutes to create a new program for a new block then it is saved for future recall and use.