ROTTLER EM69P 5-Axis CNC Porting and Machining Center

ROTTLER
EM-69P
  • Beschrijving
  • Meer

Machine Operations

  • 5 Axis CNC Digitizing
  • Automatic Tool Changer
  • Block Surfacing
  • CNC Head Porting
  • Cylinder Boring
  • Lifter Boring
  • Line Boring
  • Multi Purpose CNC (Custom Parts)

  • Applicable Industries

  • Cylinder Head Shop
  • Drag Racing
  • Motorcycle Engine
  • Performance Racing
  • Tractor Pulling
  • Specifications:

    EM69P Machine Specifications American    Metric
    Control CAD CAM CNC CMM
    Machine Weight   13277 lbs 6000 kg
    Spindle - Motor Torque  142.68in.lbs 16.13NM
    Axis Feed Method (X/Y/Z) Direct Coupled Servo Driven Ball Screw
    Slideway Type (X/Y/Z)  Linear Motion Bearing Slideways
    Table - Size   19.68" x 59.09" 500 x 1500mm
    Table - T Slots 5
    Travel - Horizontal (X Axis) 39.4"  1000mm
    Travel - In/Out (Y Axis) 19.68"  500mm
    Travel - Vertical (Z Axis) 30"  762mm
    Travel - Spindle Nose to Table 40"  1016mm
    Spindle - Taper CAT40
    Spindle - Rotation Speed 0 to 10000 RPM
    Coolant Capacity  84.5 Gallons 320 Liters
    Weight Capacity   1543lbs 700kgs
    5th Axis Rotation  120deg (+/- 60 Deg)
    Feed Rate   0-100ipm 0-2.54mpm
    Tool Changer - Number of Tools 24
    Tool Changer - Max Weight  Tool 15.4lbs   7kgs
    Tool Changer - Max Length  Tool 11.8"  300mm
    Dimensions - Machine  2827D x 3025W x 2745mm H
    Dimensions - Floor Space Req 3460D x 4335Wmm
    Dimensions - Shipping  2300D x 3000W x 2540mm H
    Electrical Requirements  208-240V, 50A, 50/60Hz, 3Ph
    Air Requirements  1 cfm @ 90 psi 28 l/min @ 6 bar

    Features:

    Spindle in 5th Axis - The high torque spindle of the EM69P is built into the 5th axis of the machine with the center of the cutting tool on the same center as the 5th axis. The spindle is able to tilt 60 degrees to the left and right. 
    This unique feature allows easier set up and faster porting time compared to fixed spindle machines.

    Competitive machines have a fixed spindle and therefore have to tilt the cylinder head left and right which makes complicated programming and each port has to be programmed differently.
    Touch Screen Technology - Rottler utilizes a 32” TOUCH SCREEN to simplify machine control operation. Touch screen allows separate control panels to display only the information and control buttons that are required for that particular operation to be displayed and hide the information and buttons not required. Most CNC machines have large control panels with many unnecessary buttons and this makes learning the machine slow and complicated, which is stressful to a new operator.

    Instant Internet Support - Rottler offers cutting edge internet support direct from your machine to the factory. Skype and a webcam are installed for video conferencing and internet support. This feature gives you instant, direct contact with Rottler right on the machine without even making a phone call. The standard webcam comes pre-installed so that Rottler Technicians can see exactly what you are seeing, this save a tremendous amount of time when trying to explain questions. Shop busy and too noisy for talking? The pre-installed Skype application gives you instant messaging capabilities with Rottler Technicians. 

    Automatic Tool Changer - The 24 tool automatic tool changer is included as standard equipment for "set it and forget it" operation. 

    Pre-Arrival and On-Site Training Available - Rottler offers training videos and guidelines as well as factory training prior to delivery of your EM69P as well as on-site training after delivery. Rottler's EM69P is so easy to learn most operators are on their own within three to five days. Once your EM69P order is confirmed, a software package including a course of training videos and instruction guidelines will be sent to you so that the operator can start learning the software before the new machine even arrives. Should you feel that extra training is required before the arrival of the machine, Rottler offers optional, additional hands-on factory training. 

    Simplicity - The simplicity of the complete process from digitizing to programming to actually machining the heads is an important feature. Rottler has developed this system for over 12 years, making the Rottler EM69P a system that is easy and fast to learn. The EM69P will start paying for itself by reproducing heads fast within 3 days of training!

    Exclusive 4C Control - What is 4C Software? Rottler’s newest EM Series equipment offers Computer Numeric Control (CNC), Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) in the industry’s most advanced Computer Measuring Machine (CMM). The 4C technology allows users to digitize, edit designs and begin cutting in less time but also requires less machining/programming expertise compared to many other systems. This brand new, revolutionary CNC machine CAD/CAM software allows 3D CAD Solid Models to be imported or created at the machine – the built-in CAM functions can be used to semi automatically and interactively create complex 3D tool paths direct from the CAD geometry.

    Unique Features - All-in-one digitizing/probing, programming and porting machine - nothing else required! And it's all done in one software package. All other systems use 3-5 software programs for each operation, each requires it's own long learning curve. We do digitizing, surface programming, surface modifications (if need be), toolpath generation and operation of the machine from one common program! 

    Tooling Packages - Rottler offers complete packages including all necessary software, fixtures, tool holders and porting tools. 

    Turn-key Package Includes: Machine, software, fixtures and tooling, training (at factory and/or on-site after machine delivery,) internet support (internet connection to the machine computer - can be controlled remotely from anywhere in the world.)