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We at Rottler have been designing and manufacturing machines since 1923 and we used those 89 years of experience to produce a new class of machine intended for both the small to medium size diesel engine rebuilder and the performance racing engine builder. These versatile machines are able to perform common jobs such as boring/sleeving, surfacing (heads and blocks), main and camshaft line boring, and general industrial CNC machining with Rottler CAM software.Our latest CAD Software (featured in the EM79 and several of our other models) allows our tools to incorporate many functions and roles in one multi-purpose machining center, providing the diversity of many different machines in one package.The EM70 Series completes the range of Rottler Machinery that exists today.
Features
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Windows Touch Screen Operating System – Rottler uses Windows Touch Screen Technology on a 19" touch panel. The Windows software has many advantages such as it's common user interface that is easy to learn and fast to operate.
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Instant Internet Support - Rottler offers cutting edge internet support direct from your machine to the factory. Skype is installed for internet support. This feature gives you instant, direct contact with Rottler right on the machine without even making a phone call.
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Automatic Tool Changer - Automatic Tool Changing System available for production machining applications.
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Traveling Column Design - Allows stationary work piece for increased accuracy.
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Extra Height Capacity - Easily handle medium size diesel blocks forincreased versatility.
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Large Turcite Coated Box Ways - Turcite coated bedways for reduced friction, longer life and better accuracy.
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Extra Long T-slot - Work Table for dual workstations and increased versatility
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World Standard CAT40 Spindle - For fast tool changing and worldwide versatility. Sliding Quill Spindle Design - For deep hole machining required for block work.
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Servo Motors - Offer maximum torque and performance throughout the RPM range for precise accuracy and increase productivity.
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Single Phase 208-240V - For power efficiency that saves electrical running costs.
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Automated Workhead Tilting System - Provides superior surface finish.
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Extra Long T-slot Work Table - for Dual Workstations and Large Blocks for increased versatility.
- Direct Drive Precision Ball Screws - Give long trouble free life and accurate movement.
Control
Rottler Exclusive Touch Screen Programming
The conveniently located control pendent centralizes the machine controls. Only the buttons and interactive menus required for a particular machine operation are displayed. Machine operations can easily be done manually or automatically, with the ability to store programs in memory. Digital readout allows the operator to accurately monitor position at all times. Control operates in metric and inch systems.
Fully Programmable Cycles
Conversational 3 axis CNC control, PC based with Windows Operating System.
Dimensions and Control through Touch Screen:
- Program Bore Centers, Exact Depth, Speed, Feed, etc.
- Machines complete bank or main line in Automatic Cycle.
- Lower Offset Boring allows lower sleeve repair in Automatic Cycle.
- Circular Interpolate Counterbores for Radius Undercut or Wide Counterbores.
- Surfacing/Milling – Multiple Pass – program for Rough Cut and Finish Cut for superior surface finish.
- Line Boring – program the bearing bores and length of each bore and the machine automatically moves from bore to bore, completing the line unattended.
- Face Main Line Thrust Faces square to centerline of Crankshaft using Rottler Circular Interpolation software.
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CHARACTERISTICS
- 5 Axis CNC Digitizing
- Automatic Tool Changer
- CNC Head Porting
- Cylinder Boring
- Cylinder Head Resurfacing
- Lifter Boring
- Line Boring
- Multi Purpose CNC (Custom Parts)
- Thrust Cutting
MACHINEPARTS
- Control: Rottler CNC
- Spindle - Motor Torque: 80 NM
- Slideway Type (X/Y/Z): Linear Roller Bearing Slideways
- Axis Feed Method (X/Y/Z): Direct Coupled Servo Driven Ball Screw
- Table - Size: 500 x 1500mm
- Table - T Slots: 5
- Travel - Horizontal (X Axis): 1000mm
- Travel - In/Out (Y Axis): 500mm
- Travel - Vertical (Z Axis): 762mm
- Travel - Spindle Nose to Table: 1016mm
- Spindle - Taper: CAT40
- Spindle - Rotation Speed: 0 to 20000 RPM
- Coolant Capacity: 320 Liters
- Weight Capacity: 700kgs
- 5th Axis Rotation: 120deg (+/- 60 Deg)
- Feed Rate: 0-2.54mpm
- Tool Changer - Number of Tools: 24
- Tool Changer - Maximum Weight of Tool: 7kgs
- Tool Changer - Maximum Length of Tool: 300mm
- Dimensions - Machine: 2827D x 3025W x 2745mm H
- Dimensions - Floor Space Requirements: 3460D x 4335Wmm
- Dimensions - Shipping: 2300D x 3000W x 2540mm H
- Machine Weight: 6000 kg Electrical Requirements: 208-240V, 60A, 50/60Hz, 3Ph Air Requirements: 28 l/min @ 6 bar
- Paint Color Code: RAL9002 (Grey White)